GREEN DIAMONDS
 

Cooling without Warming
Manufacturers of air conditioners for cars and trucks, such as Mitsubishi Heavy Industries, have switched to ozone-safe coolants. Air conditioners traditionally contained chloroflurocarbon coolants, which damage the protective ozone layer of the atmosphere. To prevent that damage, manufacturers have adopted hydrofluorocarbon coolants. Those coolants, while harmless to the ozone, present another problem: they are so-called greenhouse gases, which contribute to global warming.
   Air conditioner manufacturers therefore are racing to develop coolants that will safeguard the ozone without aggravating global warming. They are studying several candidates, of which carbon dioxide is the most promising.
   Mitsubishi Heavy Industries has led the industry in research on carbon dioxide air conditioners. It has verified the performance of carbon dioxide coolant in a working model of an automotive air conditioner. And the company is endeavoring to put carbon dioxide-based air conditioners into commercial production by 2005.


Working out the problems
Carbon dioxide also is a greenhouse gas, but manufacturers could obtain ample supplies of the gas from the exhaust of industrial processes. Using carbon dioxide, therefore, would not entail any increase in output of the gas.
   The absorption and release of heat with carbon dioxide are efficient enough to support viable air-conditioning systems. Carbon dioxide presents vexing problems, however, for system engineers. Most notably, it requires higher pressures in the compression phase of the cooling cycle than hydrofluorocarbon coolants do. That, along with carbon dioxide's chemical properties, tends to damage seals and other system components.
   Mitsubishi Heavy Industries has developed new materials and lubricant to keep its air-conditioning system operating smoothly with carbon dioxide coolant. Another important feature of the company's carbon dioxide air conditioner is the scroll compressor. The scroll configuration in the compressor is a patented innovation. It is especially useful in generating the high pressures required with carbon dioxide.


TOP