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Another benefit of lead-free steel: Its cutting
residue (top) is more granular and easy to handle
than that from conventional steel (bottom). |
Mitsubishi
Steel has developed free-machining steel that eliminates
a nagging environmental headache: lead. People have been
filling up at the gas station with unleaded gasoline for
decades. And manufacturers have been racing in recent
years to adopt alternatives to lead-containing solder.
Now, getting the lead out of steel has become a global
cause.
Steel makers have good reason to put lead
into their steel for machining. The melting point of lead
is much lower than that of steel. So the lead leaks out
of the steel when the friction of machining raises the
temperature. It acts as a lubricant between the cutting
tool and the steel. That extends the life of the cutting
tools. It also makes the steel easier to cut.
Mitsubishi Steel has discovered a way to
use sulfur and niobium instead of lead to improve the
machinability of steel. Its unleaded steel provides the
strength and durability required in such demanding applications
as automobile crankshafts and connecting rods. The steel
also is applicable to a full range of mechanical components
in nonautomotive applications. |
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Thanks to Dai Nippon Toryo, this bridge is unleaded,
unchromed and uncorroded. |
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Dai
Nippon Toryo also is getting the lead out of its products.
It's eliminating the chrome, too. Lead and chrome are
useful in improving paint finish, and they appear
in some common pigments. Unfortunately, the lead- or chrome-containing
pigments are extremely toxic.
So manufacturers have been seeking safer alternatives.
That search is gaining momentum in Japan as national government
and local authorities begin mandating lead- and chrome-free
paints and coatings in public works projects.
Engineers at Dai Nippon Toryo have come up
with phosphate-based coatings that protect surfaces from
corrosion reliably without using lead or chrome. They
continue working to replace all toxic materials with benign
alternatives.
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They're gonna make Japan's sky bluer. |
Nippon
Oil is doing its part to help automakers make their cars,
trucks and buses run more cleanly. Technology has come
a long way in reducing noxious emissions from automotive
engines. A lot of the progress has been in the now-familiar
catalytic systems for neutralizing would-be pollutants.
However, a big obstacle to further progress in cleaning
up automotive emissions is the sulfur in gasoline.
The sulfur in gasoline diminishes the effectiveness
of catalytic converters and therefore causes an increase
in noxious emissions. Combustion oxidizes the fuel-borne
sulfur, and the sulfur oxides compete with other pollutants
for space on the catalytic surface.
Governments and automakers have been calling
on the oil industry for years to provide lower-sulfur
fuel. Japan is a world leader in supplying motor vehicles
with sulfur-clean fuel. The sulfur content of gasoline
in Japan is about 100 parts per million, compared with
an average of nearly 300 parts per million in the United
States.
Now, Nippon Oil is taking Japan a step further
toward cleaner motor transport. Earlier this year, it
began supplying gasoline that has a sulfur content of
less than 50 parts per million. The gasoline, which is
available through dozens of Tokyo gas stations, heralds
a new phase in the struggle against pollution.
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