Mitsubishi Kakoki Kaisha: Hydrogen Generation for the Age of Fuel Cells
Nippon Oil: First Residential LPG-powered Fuel Cell
Mitsubishi Heavy Industries: World's Largest Solar-power Generator
Mitsubishi Electric: Recycling Household-appliance Plastic


Mitsubishi Kakoki Kaisha, a pioneer of hydrogen generation in Japan, has succeeded in developing new high-efficiency hydrogen generation equipment with remarkably improved reliability. The equipment, named HyGeia, is capable of generating pure hydrogen (99.999% purity) at the rate of 50 cubic meters per hour, while consuming 20% less natural gas, which is the hydrogen feedstock. It is also more compact, requiring half of the installation space required by the company's previous models. Its operation is completely automated.
  The new equipment is expected to be installed at hydrogen-filling stations for fuel cell vehicles, whose demand is on the rise, and to be used for manufacture of semiconductors and silica glass, or heat processing of metals, replacing compressed hydrogen.
  HyGeia was viewed with keen interest at the 1st International Hydrogen & Fuel Cell Expo, an international exhibition and conference featuring all kinds of technology, equipment and products related to fuel cells and hydrogen, held in January 2005 in Japan. The company plans to expand the HyGeia product range in terms of generation capacity and fuel sources.

 

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The world's first residential fuel cell cogeneration system to be powered by liquefied petroleum gas (LPG) was launched on the market March 1, 2005 in Tokyo as an energy-efficient and environment-friendly alternative to conventional home energy sources. It is called a cogeneration system because it generates electricity while, at the same time, producing and storing hot water from waste heat given off by the generation—deriving a double benefit from each calorie of energy consumed. The system can provide enough power and hot water to cover most of the electricity and/or hot water requirements of an ordinary household, including floor heating and washing.
  By installing the system, a household user can not only achieve higher energy efficiency, but also contribute to reduced CO2 emissions brought about through fuel cell technology. Nippon Oil began renting the "ENEOS Eco LP-1" amid growing concerns about global warming. The company aims to fill an expected rise in demand for environment-friendly devices such as this system.
  Because it is self-contained, including the fuel source, later versions of the system may also have an emergency backup feature for times when the electricity supply is cut off by earthquakes or typhoons.
  Trial operation at monitor households began in February 2003, to develop the experience and operational data leading to commercialization under joint development with Sanyo Electronics. In the first year of the launch, Nippon Oil plans to rent the new LPG-based cogeneration system to household users in Tokyo and surrounding prefectures. The following year, the company plans to rent the system nationwide.

 

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Last autumn the world's largest amorphous-type solar power generator (total power output approximately 1,000 kW) began generating power in Buttenwiesen, Germany, a suburb of Munich. The system is equipped with Mitsubishi Heavy Industries' solar cells. The power generator was built by Phonix SonnenStrom AG, a company with a wealth of experience in solar power equipment construction. All of the power generated at the facility will be distributed to outlying communities through local power companies.
  The power plant covers an area of 16,500 m2, nearly the size of two and a half soccer fields, and utilizes 10,000 amorphous solar panels. It will produce 1,000 MWh per year, which is enough to supply 320 households with power. The amount of CO2 emission reduction resulting from the installation will be 1,000 metric tons of carbon annuallyathe equivalent of as much CO2 as a forest of 2.4 km2 would absorb in a year.

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In response to its own commitment to horizontal self-recycling of its household appliance products (i.e. recycling of materials from old appliances into new appliances), Mitsubishi Electric has developed an original mixed-plastic separation and recovery technology.
  In the past, it has been difficult to recycle plastic from scrapped appliances, but the new technology makes it possible to automatically extract relatively pure propylene from recovered mixed-plastic material and recycle it into new appliances.
  Mitsubishi Electric's recycling facilities have achieved a 73% average rate of recovery and recycling in 2003 for four types of appliances in Jaspan. Generally, recycling of metals and glass is progressing well, but recycling of plastics is still problematic because of grading and separation challenges.
  In 1999, Mitsubishi Electric completed the industry's first appliance recycling plant. From the beginning, efforts were made to recycle plastics, and to this end, the original pulverizing technology was capable of creating rough plastic that could be recycled in certain products for which downgraded plastic was sufficient. Downgraded plastic, which is a mixture of more than one type of plastic, was not suitable for home appliances, however, and the next aim was to obtain a more refined recycled plastic that could be used in home appliance production.
  The technology developed to achieve that goal extracts propylene, which is commonly used in appliances, from the plastic mixture. It does so automatically and to a high degree of purity, resulting in material that meets the standards for application in home appliances.
  Mitsubishi Electric will focus next on developing technology to automatically extract relatively pure polystyrene and ABS (acrylonitrile butadiene styrene), with the aim of eventually achieving 100% recycling of plastic material.

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